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Environics Series 6100 Ambient Multi-Gas Calibration/Dilution System

Multi-point gas calibration for ambient air analysers

Environics Series 6100 Ambient Multi-Gas Calibration/Dilution System

The Environics® Series 6100 Multi-Gas Calibration/Dilution System is designed for dynamic multi-point gas calibration of ambient air analysers when working with low-level gases (below 1%).

The Series 6100 automatically performs zero, precision, span and multi-point calibrations using NO, NO2, SO2, CO, hydrocarbons and more. Custom options can be chosen for calibrating ammonia, HCl and a range of other gases. It is a good choice for dilutions from ppm or lower-level cylinders; for higher dilution ratios, see the Environics Series 4020 and 4040 gas dilution systems.

A single chassis holds up to three thermal mass flow controllers, an inline mixer and the control electronics. Units can be built for 120 V, 240 V or 24 V operation. Commands are entered on the front panel and shown on a backlit 4-line by 20-character LCD, and the instrument can also be operated remotely by contact closures or the RS-232 serial interface, both fitted as standard.

Two mass flow controllers are standard, and a third can be added for a wider range of dilutions. The mass flow controllers are calibrated against a NIST-traceable primary standard; the calibration data compares desired and actual flow over the full range, with linear interpolation between points, and is stored in non-volatile memory where it can be updated by the user with a suitable standard. The Series 6100 is available in standard rack-mount or portable form.

Features and benefits

  • Interactive software with plain-language prompts, reducing technician training time and virtually eliminating error
  • Automatic calculation of dilution and span gas flows from the commanded concentration, for rapid point-to-point changes
  • Internally stored mass flow controller calibration data improves accuracy by up to a factor of ten and simplifies field recalibration; mass flow controllers are factory calibrated at 11 points
  • Full two-way RS-232 serial interface (standard) for remote operation, including data collection, gas selection and starting zero, span and multi-point calibrations
  • New options include a purge feature and up to six span ports

Instrument operation

  • Concentration mode: the user selects the gas port, span (cylinder) gas concentration, total output flow and output concentration, and the 6100 delivers that concentration at the specified flow.
  • Flow mode: manually command the flow for each mass flow controller, individually or together.
  • Display: monitor the flow rate of each mass flow controller separately.
  • Maintain ports: enter the span gas name, its concentration (ppm) and the port the cylinder is connected to.

Options

  • Third mass flow controller
  • Purge circuit
  • Rack mount
  • Extra gas inlets: up to 6 span ports with 2 MFCs, or up to 5 with 3 MFCs
  • Permeation oven
  • Humidification
  • Heated flow path
  • Silicon-coated gas path
  • Various seal materials, including Teflon® and Kalrez®
  • Cleaned for oxygen service
AccuracyConcentration ±1.0% of setpoint; flow ±1.0% of setpoint
Flow repeatability0.05% of full scale
Warm-up time30 minutes
Calibration referencePerformance valid with all mass flow controllers between 10% and 100% of full-scale flow. MFCs calibrated against a NIST-traceable primary flow standard at 25 °C (77 °F) and 760 mm Hg (29.92 in Hg)
Inlets and outletBalance and span inlets: external ¼" Swagelok® (or compatible); one external ¼" outlet
Inlet pressureMinimum 20 psig (1.38 bar); nominal 25 psig (1.72 bar); maximum 30 psig (2.07 bar), flow dependent
Wetted surfacesTubing: Teflon® (standard), 316 stainless steel (optional); MFCs: stainless steel; seals: Viton® (standard), Kalrez® or neoprene (optional)
TemperatureOperating 0–50 °C (32–122 °F); performance 15–35 °C (59–95 °F)
WeightStandard 20 lb (9 kg); with options 30 lb (13.6 kg)
Dimensions (w × h × d)Portable 17 × 7 × 15 in; rack 19 × 7 × 15 in
Electrical100–250 V AC, 50/60 Hz (24 V option); 2 A maximum
Operating modesFront-panel keypad, internal timer control, RS-232 serial interface, I/O control (8 inputs / 8 outputs)